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Extreme Pressure Gear Oil Test < Industrial Lubricants

 


Comparison of Selected EP Lubricants to U.S.S. 224 and AGMA 9005-D94 standards and other test criteria.  Includes the evaluation of Selected EP Gear Lubricant overall performance.

Industrial gear oils encounter many types of conditions such as: heat that can cause oil oxidation, cold temperatures that can cause oil thickening, gear loading that can cause wear, water that can cause emulsification, corrosion or rust, and gear churning that can cause foaming. The following table offers an eye-opening look into six oils and their performance by specific category, based on industry standards.

Oil formulations can easily be manipulated to perform well in a single specific category, only to fail in another. The very best industrial gear oil will perform well in all categories, making it versatile for all temperatures as well as offering long oil, gear, and bearing life.  

The U.S. Steel 224 and AGMA 9005-D94 standards were developed to assure minimum industry standard performance qualities for industrial oils to meet. Oils that do not meet these standards should not be considered for use in industrial applications, and will not be a consideration based on our selection guidelines. As shown on the EP Gear Oil Performance table (pages 3 & 4), of the six synthetic industrial oils tested, only AMSOIL SGO and Mobilgear SHC 460 pass all of the performance standards. 

Selection of the best oil that passes both the U.S. Steel 224 and AGMA 9005-D94 is now narrowed down to AMSOIL SGO and Mobilgear SHC 460. Each oil will be evaluated using five of the most important performance categories related to good anti-wear, extreme wear, and water separation properties (see the simplified table below).  

Test

AMSOIL SGO performed better in these categories

Mobilgear SHC 460 performed better in these categories

Maximum load before seizure (4-Ball EP weld point ASTM D-2783)

 AMSOIL

-------

Extreme pressure load carrying property of a lubricant (4-Ball EP load wear index ASTM D-2783)

 AMSOIL

-------

Anti-wear sliding and rolling properties (4-Ball wear test ASTM D-4172)

 AMSOIL

--------

Wear under load (Falex failure load ASTM D-3233)

AMSOIL

--------

Demulsibility

     Test 1 - (ASTM D-2711)

  Test 2 - (ASTM D-1401)

 

PASS

AMSOIL

 

PASS

---------

For actual test values see EP Gear Oil Performance table below.

As the EP Gear Oil Performance table below demonstrates, AMSOIL SGO is the overall top performing synthetic industrial gear oil. AMSOIL SGO will provide better extreme pressure and anti-wear capabilities, without sacrificing protection from corrosion or rust, demulsibility, anti-foaming, or oxidation stability. 

To further aid in the selection of the best oil, an oxidation test was performed on both AMSOIL SGO and Mobilgear SHC 460. While both of these oils passed the test Mobilgear SHC 460 darkened considerably. The pictures on page 5 show that Mobilgear SHC 460 turned dark from oxidation. The superior anti-oxidation additives used in AMSOIL SGO kept oxidation and color change to a minimum. 

The last category is price. AMSOIL SGO not only passes all the performance criteria and outperforms Mobilgear SHC 460, it also costs less than Mobilgear SHC 460.

Test

Method

 EP Gear Oil Performance

U.S. Steel 224

AGMA  9005-

D94

AMSOIL

SGO

Mobilgear

SHC 460

Summit

Syngear

SH-1046

Klubersynth

EG 4-460

Schaefer ISO VG 460

167 Moly Syn

Royal Purple

Synergy 140/460

ISO Grade

ASTM D-2422

-

-

460

460

460

460

460

460

Pour Point °C (°F)

ASTM D-97

-

-

-33 (-27)

-36 (-33)

-33 (-27)

-30 (-22)

-40 (-40)

-19 (-2)

Flash Point °C (°F)

ASTM D-92

-

-

240 (464)

238 (460)

227 (441)

228 (442)

216 (421)

218 (424)

Fire Point °C (°F)

ASTM D-92

-

-

274 (525)

270 (518)

257 (495)

256 (493)

228 (442)

218 (424)

NOACK % Loss

ASTM D-5800

-

-

3.87

4.13

4.81

5.45

9.12

6.70

Timken OK Load (lb. min.)

ASTM D 2782

60

60

75

80

65

75

85

55

4-Ball EP

ASTM D 2783 - Weld Load (kg. min.)

Max load before seizure
ASTM D 2783 - Load Wear Index (kg. min.)

EP load carrying property

 

250

45

 

-

-

 

315

 

 

57.9

 

250

 

 

55.2

 

200

 

 

46.4

 

315

 

 

61.45

 

400

 

 

80

 

500

 

 

63.4

4-Ball Wear Scar

U.S. Steel S-205 / ASTM D-4172

Anti-wear sliding/rolling

0.35 mm max

-

0.26

0.30

0.30

0.30

0.25

0.45

FZG

Pass Load Stage, min.

11

12

12

12

12

12

12

12

Falex B Gauge Failure Load lbf

ASTM D-3233

Wear under load

-

-

1750

1500

1250

1250

1250

1250

Copper Strip Corrosion

ASTM D-130

1B

1B

1B

1B

1B

1B

1B

1B

Rust on Steel w/ Water

ASTM D-665B  Synthetic Sea Water

Pass

Pass

Pass

Pass

Pass

Pass

Pass

Pass

Demulsibility

ASTM D-2711
Water in Oil (% max.)
Total Free Water (ml. Min.)
Emulsion (ml. Max.)


2 %
80

1


2 %
80

2

 

1.6 %

80.5

 

1

 

1.2 %

80

 

0

 

.80 %

85

 

1

 

2.0 %

80

 

2

 

1.2 %

84

 

0

 

1.5 %

81

 

0

Demulsibility

ASTM D-1401 (new oil)

-

-

40/40/0 (5)

37/43/0 (5)

40/40/5 (5)

40/40/0 (5)

40/40/0 (5)

40/40/0 (5)

Foaming

Tendency / Stability

ASTM D-892
Sequence 1 (ml. max.)
Sequence 2 (ml. max.)
Sequence 3 (ml. max.)


-
-
-


75/10
75/10
75/10

 

0/0

0/0

0/0

 

0/0

0/0

0/0

 

0/0

0/0

0/0

 

130/0

20/0

20/0

 

550/480

20/0

60/0

 

0/0

0/0

0/0

Oxidation Stability

USS S-200

6%

max.

6% max.

5.6%

4.06%

8.29%