|
Comparison of Selected EP Lubricants to
U.S.S. 224 and AGMA 9005-D94 standards
and other test criteria. Includes
the evaluation of Selected EP
Gear Lubricant overall performance.
Industrial
gear oils encounter many types of
conditions such as: heat that can cause
oil oxidation, cold temperatures that
can cause oil thickening, gear loading
that can cause wear, water that can
cause emulsification, corrosion or rust,
and gear churning that can cause
foaming. The following table offers an
eye-opening look into six oils and their
performance by specific category, based
on industry standards.
Oil
formulations can easily be manipulated
to perform well in a single specific
category, only to fail in another. The
very best industrial gear oil will
perform well in all categories, making
it versatile for all temperatures as
well as offering long oil, gear, and
bearing life.
The U.S.
Steel 224 and AGMA 9005-D94 standards
were developed to assure minimum
industry standard performance qualities
for industrial oils to meet. Oils
that do not meet these standards should
not be considered for use in industrial
applications, and will not be a
consideration based on our selection
guidelines. As shown on the EP Gear
Oil Performance table (pages 3 & 4), of
the six synthetic industrial oils
tested, only AMSOIL SGO and Mobilgear
SHC 460 pass all of the performance
standards.
Selection
of the best oil that passes both the
U.S. Steel 224 and AGMA 9005-D94 is now
narrowed down to AMSOIL SGO and
Mobilgear SHC 460.
Each oil will be evaluated using
five of the most important performance
categories related to good anti-wear,
extreme wear, and water separation
properties (see the simplified table
below).
|
Test |
AMSOIL SGO
performed better
in these categories |
Mobilgear SHC 460 performed
better
in these categories |
|
Maximum load before seizure
(4-Ball EP weld point ASTM
D-2783) |
AMSOIL |
------- |
|
Extreme pressure load carrying
property of a lubricant (4-Ball
EP load wear index ASTM D-2783) |
AMSOIL |
------- |
|
Anti-wear sliding and rolling
properties (4-Ball wear test
ASTM D-4172) |
AMSOIL |
-------- |
|
Wear under load (Falex failure
load ASTM D-3233) |
AMSOIL |
-------- |
|
Demulsibility
Test 1 - (ASTM D-2711)
Test 2 - (ASTM D-1401) |
PASS
AMSOIL |
PASS
--------- |
For actual
test values see EP Gear Oil Performance
table below.
As the EP
Gear Oil Performance table below
demonstrates, AMSOIL SGO is the overall
top performing synthetic industrial gear
oil. AMSOIL SGO will provide better
extreme pressure and anti-wear
capabilities, without sacrificing
protection from corrosion or rust,
demulsibility,
anti-foaming, or oxidation stability.
To further
aid in the selection of the best oil, an
oxidation test was performed on both
AMSOIL SGO and Mobilgear SHC 460. While
both of these oils passed the test
Mobilgear SHC 460 darkened considerably.
The pictures on page 5 show that
Mobilgear SHC 460 turned dark from
oxidation. The superior anti-oxidation
additives used in AMSOIL SGO kept
oxidation and color change to a
minimum.
The last
category is price. AMSOIL SGO not only
passes all the performance criteria and
outperforms
Mobilgear SHC
460, it also costs less than
Mobilgear
SHC 460.
|
Test |
Method |
EP
Gear Oil Performance |
|
U.S. Steel 224 |
AGMA 9005-
D94 |
AMSOIL
SGO |
Mobilgear
SHC 460 |
Summit
Syngear
SH-1046 |
Klubersynth
EG 4-460 |
Schaefer ISO VG 460
167 Moly Syn |
Royal Purple
Synergy 140/460 |
|
ISO Grade |
ASTM D-2422 |
- |
- |
460 |
460 |
460 |
460 |
460 |
460 |
|
Pour Point
°C
(°F) |
ASTM D-97 |
- |
- |
-33 (-27) |
-36 (-33) |
-33 (-27) |
-30 (-22) |
-40 (-40) |
-19 (-2) |
|
Flash Point
°C
(°F) |
ASTM D-92 |
- |
- |
240 (464) |
238 (460) |
227 (441) |
228 (442) |
216 (421) |
218 (424) |
|
Fire Point
°C
(°F) |
ASTM D-92 |
- |
- |
274 (525) |
270 (518) |
257 (495) |
256 (493) |
228 (442) |
218 (424) |
|
NOACK
% Loss |
ASTM D-5800 |
- |
- |
3.87 |
4.13 |
4.81 |
5.45 |
9.12 |
6.70 |
|
Timken OK Load (lb. min.) |
ASTM D
2782 |
60 |
60 |
75 |
80 |
65 |
75 |
85 |
55 |
|
4-Ball EP |
ASTM D 2783 - Weld Load (kg. min.)
Max load before seizure
ASTM D 2783 - Load Wear Index (kg. min.)
EP load carrying property |
250
45 |
-
- |
315
57.9 |
250
55.2 |
200
46.4 |
315
61.45 |
400
80 |
500
63.4 |
|
4-Ball Wear Scar |
U.S. Steel S-205 / ASTM D-4172
Anti-wear sliding/rolling |
0.35 mm
max |
- |
0.26 |
0.30 |
0.30 |
0.30 |
0.25 |
0.45 |
|
FZG |
Pass Load Stage, min. |
11 |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
|
Falex
B Gauge Failure Load lbf |
ASTM D-3233
Wear under load |
- |
- |
1750 |
1500 |
1250 |
1250 |
1250 |
1250 |
|
Copper Strip Corrosion |
ASTM
D-130 |
1B |
1B |
1B |
1B |
1B |
1B |
1B |
1B |
|
Rust on Steel w/ Water |
ASTM D-665B Synthetic Sea Water |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
|
Demulsibility |
ASTM D-2711
Water in Oil (% max.)
Total Free Water (ml. Min.)
Emulsion (ml. Max.) |
2 %
80
1 |
2 %
80
2 |
1.6 %
80.5
1 |
1.2 %
80
0 |
.80 %
85
1 |
2.0 %
80
2 |
1.2 %
84
0 |
1.5 %
81
0 |
|
Demulsibility |
ASTM D-1401 (new oil) |
- |
- |
40/40/0
(5) |
37/43/0
(5) |
40/40/5
(5) |
40/40/0
(5) |
40/40/0
(5) |
40/40/0
(5) |
|
Foaming
Tendency / Stability |
ASTM
D-892
Sequence 1 (ml. max.)
Sequence 2 (ml. max.)
Sequence 3 (ml. max.) |
-
-
- |
75/10
75/10
75/10 |
0/0
0/0
0/0 |
0/0
0/0
0/0 |
0/0
0/0
0/0 |
130/0
20/0
20/0 |
550/480
20/0
60/0 |
0/0
0/0
0/0 |
|
Oxidation Stability |
USS
S-200 |
6%
max. |
6% max. |
5.6% |
4.06% |
8.29% |
| |